Industrial engineering specialized in high-performance solutions for harsh environments, focused on coatings, components, and equipment resistant to wear, abrasion, and impact.

Success Case: How SIBELCO Extended Their Mill Lifespan with CMC’s HARDTEC® Coating

30/06/2025

Success Case: How SIBELCO Extended Their Mill Lifespan with CMC’s HARDTEC® Coating

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    Por CMC Soluções Industriais •

    30/06/2025

    Success Case: How SIBELCO Extended Their Mill Lifespan with CMC’s HARDTEC® Coating

    Case SIBELCO: With CMC’s HARDTEC® ceramic coating, the multinational extended mill life, reduced unplanned shutdowns, and ensured continuous efficiency in highly abrasive environments.

    CMC Tecnologia has been consolidating its position as a reference in anti-wear engineering solutions with concrete and long-lasting results. A clear example of this is the success case at SIBELCO, a Belgian multinational specialized in industrial minerals, which relied on CMC’s expertise to optimize the operation of its continuous mills.

    ⚙️ The challenge

    In 2021, SIBELCO’s Brazilian unit faced accelerated wear in one of its quartz mills, with a capacity of 28 tons per hour. The deterioration of the previous lining (not supplied by CMC) put process efficiency at risk and increased the chances of unplanned downtime.

    🛠️ The CMC solution: HARDTEC® applied with precision engineering

    From the very first contact, the CMC team acted with a strategy focused on performance and durability. The work followed a continuous line of scheduled maintenance, technical application, and preventive inspections, always using the HARDTEC® ceramic lining, recognized for its resistance to abrasion and corrosion.

    📆 Timeline of actions and results

    January 2021 – First intervention
    Reinforcement of the previous lining to extend operation.
    Result: postponement of scheduled downtime by 6 months.

    🔧 July 2021 – Complete maintenance
    Full replacement of the lining with HARDTEC®.
    Optimized performance and durable protection.

    🔍 September 2021 – 1st post-maintenance inspection
    Minimal wear observed.
    No intervention required.
    Clear improvement in resistance against abrasion and corrosion.

    🔍 June 2022 – 2nd inspection
    Lining in excellent condition, with minor cracks without operational impact.
    Ball charge intact, efficient grinding maintained.

    🔍 November 2022 – 3rd inspection
    Operational stability confirmed.
    Controlled wear and intact structure.

    🛠️ January 2023 – Second complete maintenance
    New HARDTEC® layer applied.
    Internal mill flow optimized.

    ♻️ August 2023 – 1st relining
    Reinforcement carried out without production downtime.
    Structure integrity confirmed.

    ♻️ June 2024 – 2nd relining
    Base lining still in excellent condition.
    Surface reinforcement performed quickly.

    ♻️ February 2025 – 3rd relining
    Controlled wear.
    Targeted adjustments with uninterrupted operation.

    🧪 Proven results

    • Significant reduction in maintenance downtime

    • Greater stability and safety in the grinding process

    • Extended durability even in highly abrasive environments

    • Maintenance costs diluted over time with scheduled relining

    💬 Engineering that protects and delivers results

    The SIBELCO case shows that a high-quality lining, combined with a smart maintenance plan, can transform the operational efficiency of a critical piece of equipment.
    The partnership between CMC and SIBELCO is a real example of how innovation, technical support, and high-performance materials make the difference in demanding industrial environments.

    📩 Want to know how HARDTEC® lining can benefit your mills?
    Contact our specialists:

    📞 +55 48 99987-1378
    ✉️ comercial@cmc.ind.br
    📍 Av. Roberto Galli, 1220 – Cocal do Sul/SC
    🔗 @cmcsolucoesind

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+55 48 3447 6004 - ramal 201

+55 48 3447 6004 - ramal 201

+55 48 9 9987 1378

comercial@cmc.ind.br
AV. Roberto Galli, 1220, Distrito Industrial
Cocal do sul - SC - CEP 88845-000
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