Industrial engineering specialized in high-performance solutions for harsh environments, focused on coatings, components, and equipment resistant to wear, abrasion, and impact.

30/06/2025
Success Case: How SIBELCO Extended Their Mill Lifespan with CMC’s HARDTEC® Coating
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Geral
30/06/2025
Success Case: How SIBELCO Extended Their Mill Lifespan with CMC’s HARDTEC® Coating
Case SIBELCO: With CMC’s HARDTEC® ceramic coating, the multinational extended mill life, reduced unplanned shutdowns, and ensured continuous efficiency in highly abrasive environments.
CMC Tecnologia has been consolidating its position as a reference in anti-wear engineering solutions with concrete and long-lasting results. A clear example of this is the success case at SIBELCO, a Belgian multinational specialized in industrial minerals, which relied on CMC’s expertise to optimize the operation of its continuous mills.
⚙️ The challenge
In 2021, SIBELCO’s Brazilian unit faced accelerated wear in one of its quartz mills, with a capacity of 28 tons per hour. The deterioration of the previous lining (not supplied by CMC) put process efficiency at risk and increased the chances of unplanned downtime.
🛠️ The CMC solution: HARDTEC® applied with precision engineering
From the very first contact, the CMC team acted with a strategy focused on performance and durability. The work followed a continuous line of scheduled maintenance, technical application, and preventive inspections, always using the HARDTEC® ceramic lining, recognized for its resistance to abrasion and corrosion.
📆 Timeline of actions and results
✅ January 2021 – First intervention
Reinforcement of the previous lining to extend operation.
Result: postponement of scheduled downtime by 6 months.🔧 July 2021 – Complete maintenance
Full replacement of the lining with HARDTEC®.
Optimized performance and durable protection.🔍 September 2021 – 1st post-maintenance inspection
Minimal wear observed.
No intervention required.
Clear improvement in resistance against abrasion and corrosion.🔍 June 2022 – 2nd inspection
Lining in excellent condition, with minor cracks without operational impact.
Ball charge intact, efficient grinding maintained.🔍 November 2022 – 3rd inspection
Operational stability confirmed.
Controlled wear and intact structure.🛠️ January 2023 – Second complete maintenance
New HARDTEC® layer applied.
Internal mill flow optimized.♻️ August 2023 – 1st relining
Reinforcement carried out without production downtime.
Structure integrity confirmed.♻️ June 2024 – 2nd relining
Base lining still in excellent condition.
Surface reinforcement performed quickly.♻️ February 2025 – 3rd relining
Controlled wear.
Targeted adjustments with uninterrupted operation.🧪 Proven results
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Significant reduction in maintenance downtime
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Greater stability and safety in the grinding process
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Extended durability even in highly abrasive environments
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Maintenance costs diluted over time with scheduled relining
💬 Engineering that protects and delivers results
The SIBELCO case shows that a high-quality lining, combined with a smart maintenance plan, can transform the operational efficiency of a critical piece of equipment.
The partnership between CMC and SIBELCO is a real example of how innovation, technical support, and high-performance materials make the difference in demanding industrial environments.📩 Want to know how HARDTEC® lining can benefit your mills?
Contact our specialists:📞 +55 48 99987-1378
✉️ comercial@cmc.ind.br
📍 Av. Roberto Galli, 1220 – Cocal do Sul/SC
🔗 @cmcsolucoesind -
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